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GE Osmonics unique
one-step manufacturing process continuously extrudes and
thermally bonds pure polypropylene microfibers
into a complex filter matrix.
Microfilaments plus precise control maximize the positive
filtration characteristics of graded density, tight micron
cutoffs and maximum void area with millions of tortuous
paths. This fully automated manufacturing process assures
consistent quality, filter to filter, year in and year
out. New thermal and vacuum finishing procedures produce
exceptionally clean filters imprinted for easy identification
in the field. |
An Entirely New Technology
Years ago there were string-wound cartridge filters. Later,
chopped fiber cartridges cemented with binders were developed.
Then in 1978, Hytrex dramatically improved cartridge filter
performance.
Proprietary technology supported by 23 patents made Hytrex
filters unique in the cartridge filtration industry. Since 1978,
field experience in hundreds of applications has proved Hytrex
filters superiority. Thousands of repeat customers have confirmed
Hytrex filters value.
GE Osmonics research, engineering and manufacturing expertise
has generated further improvements to Hytrex.
What Hytrex Is Not
- it is not strings of yarn mechanically wound around
a separate core with added lubricants and anti-static agents.
- it is not short chopped fibers molded together
with chemical binders.
- it is not layers of non-woven microfibers.
Pleated, molded and layered microfiber cartridges function
for the most part only as surface filters. Particles
collect primarily on the surface, blinding the filter and reducing
its effective life.
In molded filters, binders such as melamine, formaldehyde and
phenols become extractables and leach into the filtrate. Their
decomposition allows fibers to loosen and migrate. In string-wound
filters, additives can leach and particles can slip through
channels in the windings, contaminating the filtrate.
What Hytrex Filters Offer That Other Cartridges Cannot
True Graded Density
- lower density at the surface of the filter with progressively
higher density toward the center.
- particles are trapped throughout the entire cross section
of the filter, creating superior dirt-holding capacity.
- no surface blinding, which reduces flow and increases
filter changeouts.
- high flow rates with low pressure drop throughout the
range of flows.
- longest service life compared with competitive cartridge
filters.
Thermally-Bonded Microfiber Construction
- thermally fixed fibers will not move under pressure or
pressure surges and dislodge dirt into the filtrate.
- extremely small continuous filaments maximize controlled
porosity and complex tortuous paths.
- high structural strength and integrity provide excellent
end sealing.
- lowest media migration ensures no fiber contamination
of the filtrate.
- patented thermally-bonded blown microfiber process assures
consistent performance, filter to filter.
A Single Pure Material
- highest quality lot-controlled polypropylene.
- contains no wetting agents, solvents, anti-static agents,
binders or additives of any kind.
- inert material means broad chemical compatibility.
- no leachables or extractables.
- incinerates to trace ash with no hazardous volatiles,
for easy disposal.
- meets the requirements of the United States Food and Drug
Administration (FDA) for food and beverage contact.
Automated Continuous Manufacturing
- continuous construction in lengths of 1 in. (3.8 cm) to
50 in. (127 cm) with no joints or welds.
- self-supporting media requires no separate central core.
- marked with micron rating right on the cartridge for easy
filter identification.
- thermal and vacuum finishing procedures virtually eliminate
manufacturing debris.
- integral pure polypropylene end adapters fit filter housings
without bypass.
- machine packaging and sealing of each cartridge provides
clean filters in the field.
- automated, consistent manufacturing assures reliable performance
and repeatable results year after year.